Glosol successfully supplied and commissioned an advanced Dual Alkali Distributed Control System (DCS) at M/s. Rubamin’s hydrometallurgical recycling complex. The facility employs Dual Alkali scrubbing technology, using a combination of alkalis, typically sodium and calcium-based compounds to efficiently remove and regenerate sulphur dioxide (SO₂) from gas streams. Integrated into a closed-loop, zero liquid discharge (ZLD) system, this process plays a critical role in Rubamin’s zero-waste, circular economy initiative, contributing to the recovery of high-purity critical minerals from recycled batteries.
Glosol’s scope included the engineering, supply, and commissioning of the DCS, along with seamless integration of Intelligent MCCs (iMCCs) for centralized motor control. A smart architecture was deployed wherein the engineering station is operated from a central location, while controllers and operator stations are installed locally at the plant site, enabling efficient, distributed plant operation with centralized management. This project underscores Glosol’s expertise in sustainable process automation, supporting green technology innovation with reliable and scalable automation infrastructure.
Glosol successfully delivered and commissioned a DCS system for Pneumatic Conveying Material Handling Unit for M/s. Indpro Engineering, with the end application at M/s. Rubamin’s facility. Pneumatic conveying systems play a vital role in modern industrial operations by enabling the safe, clean, and efficient transfer of bulk solid materials through controlled air streams. Glosol designed and configured the system logic based on multiple parameters such as product density, abrasiveness, friability, particle size distribution, throughput capacity, and the number of source/destination points—ensuring a fully customized and reliable solution aligned with process needs.
The scope of work included engineering, supply, and commissioning of the DCS system, along with the deployment of three Remote I/O (RIO) panels, seamlessly connected to the central DCS over TCP/IP. The system was further enhanced with integration of Intelligent MCCs (iMCC) and energy monitoring features via serial protocol, offering real-time visibility and control over the material handling process. This project highlights Glosol’s expertise in delivering automation solutions tailored to specialty process applications, showcasing the team’s ability to design and implement advanced material handling systems with precision and efficiency.
Glosol has successfully completed the Power Management System (PMS) project at M/s Grasim Industries Ltd., Vilayat Unit. The advanced PMS provides real-time monitoring, analytics, and control over electrical energy consumption across the facility. By integrating intelligent metering and energy optimization tools, this system enables Grasim to make data-driven decisions for improving energy efficiency and reducing operational costs.
Key benefits of this deployment include: the ability to monitor and analyze power usage in real-time, identify areas of inefficiency, reduce energy waste, and improve the overall reliability of plant operations. The system also supports cost savings and contributes to Grasim's sustainability initiatives by minimizing environmental impact. This project reflects Glosol’s capability in delivering smart, scalable, and impactful power management solutions tailored for energy-intensive industrial environments.
Glosol successfully executed a comprehensive Fire Alarm System project for Madhura Coats, covering the design, engineering, supply, and commissioning of an NFPA-certified Fire Alarm Panel System. The system includes over 250 field devices such as Smoke Detectors, Heat Detectors, Flameproof Manual Call Points (FLP MCP), and FLP Sounders. The installation was carried out across the entire Panoli plant, spanning critical zones like the Store, LT Room, Transformer Room, VCB Plant, Goltax Plant, ETP/RO Plant, DC Room, Polishing Area, Office Area, Dyeing Area, Finishing Area, Boiler Unit, and Hank Winding section.
Since commissioning, Glosol has continued to provide support and calibration services, ensuring the system remains fully operational and compliant with safety standards.
This project reflects Glosol’s versatility and expertise beyond process automation, demonstrating our ability to deliver end-to-end, safety-critical infrastructure solutions as part of our broader portfolio in industrial automation and protection systems.
Glosol has successfully commissioned a fully integrated, Industry 4.0-ready Distributed Control System (DCS) at Rubamin Ltd.’s first Lithium Battery Recycling Plant—a landmark project in the clean energy and sustainability sector.
This cutting-edge automation system was designed to meet the complex demands of lithium battery recycling and is deployed with the highest level of system reliability, safety, and scalability.
Project Scope & Highlights
The project includes 15 Remote Operator Stations, OPC UA connectivity for advanced software integration, an E-server for multi-user remote access, and HART management tools for smart instrument diagnostics. Integration with 40+ third-party packages enables robust process synchronization across the plant. Additionally, Glosol supplied and commissioned key instrumentation including Pressure Transmitters, Differential Pressure Transmitters, Radar Level Transmitters, and Toxic Gas Detectors.
This turnkey solution showcases Glosol’s capability in delivering future-ready, high-reliability automation systems tailored for continuous operation, digital transformation, and sustainability-driven industries.
Glosol successfully commissioned a SIL-2 compliant PLC-based automation system at GAIL - Hazira, showcasing our expertise in delivering high-reliability and safety-critical solutions for the natural gas sector.
This robust system is seamlessly integrated with a wide range of field and third-party devices, including Flow Computers, Gas Chromatographs, RTUs, and PLCs from 40+ different package units, communicating over diverse protocols such as RS-485, RS-232, and TCP/IP.
Centralized acquisition of real-time data from all connected systems into a single controller level.
Real-time monitoring and historization of critical operational parameters.
Accurate gas calculation data collection and transmission to respective companies for further processing and reporting.
Supply and integration of a Panel PC with intuitive HMI interface and a remote viewing station in the Central Control Room, enabling enhanced operational control and visibility.
Achieved SIL-2 safety compliance, ensuring operational reliability and personnel safety.
Demonstrated advanced system integration capabilities across multi-vendor, multi-protocol environments.
Delivered a scalable, centralized platform supporting critical gas infrastructure and reporting needs.
This project highlights Glosol’s commitment to delivering cutting-edge automation, safety, and integration solutions for India’s critical energy infrastructure.
Glosol successfully executed a comprehensive Distributed Control System (DCS) and PLC-based automation solution for Dhanuka Agritech’s MPP-1 and MEE Plant respectively.
This project involved engineering, supply, installation, and commissioning of state-of-the-art control systems designed to enhance process reliability, improve efficiency, and ensure compliance with environmental and safety standards.
Our turnkey solution delivered:
Seamless integration of DCS and PLC for centralized monitoring & control.
Field Instrumentation for Pressure, Level and Flow Measurement.
Through this project, Glosol reinforced its expertise in delivering high-quality automation solutions for the agrochemical industry, contributing to Dhanuka’s vision of sustainable and efficient manufacturing
Glosol successfully supplied and commissioned a DCS System at Crystal Quinone Pvt. Ltd.’s new manufacturing facility in Saykha, Gujarat.
This advanced facility is designed for CDMO operations & the synthesis of complex heterocyclic intermediates, leveraging cutting-edge batch process technology. Key processes at the plant include Methylation, DMB Chlorination, Nitration, and Naphthol Synthesis, which demand high levels of precision and safety.
Engineering, supply, and commissioning of an advanced DCS tailored to batch operations.
Seamless integration of iMCC for optimized motor management.
Deployment of HART-based smart field instrumentation, enabling digital diagnostics and improved process visibility.
Development of user-friendly HMI screens, alarm management, and batch sequence automation.
Integration of a Webserver solution with the DCS, offering real-time monitoring and enhanced digital connectivity across plant operations.
Operator training and handover of a fully validated and production-ready system.
Enhanced operational efficiency and productivity through automation of critical processes.
Improved safety and reliability with intelligent interlocks and real-time diagnostics.
Future-ready digital infrastructure supporting Industry 4.0 and remote monitoring capabilities.
Through this project, Glosol showcased its expertise in delivering innovative automation solutions for the specialty chemicals and CDMO sectors, contributing to Crystal Quinone’s vision of advanced, flexible, and connected manufacturing.
